Racking is an essential aspect of warehouse management. It refers to designing and installing racks in a warehouse to store goods and products. Efficient racking can maximize the available storage space and improve the overall productivity of the warehouse.

Here are Some Steps to Calculate Racking

Calculating racking involves several factors, including the size and weight of the products to be stored, the available floor space, and the type of racking system used.

Step 1: Determine the Size and Weight of the Products to be Stored

This step helps determine the type of racking system suitable for storing the products. For example, a cantilever racking system may be suitable if the products are heavy and bulky. On the other hand, if the products are smaller and lighter, a pallet racking system may be more appropriate.

Step 2: Calculate the Available Floor Space

The next step is to calculate the available floor space in the warehouse, which will help determine the maximum height and depth of the racking system. Ensure that the racking system only takes up a little floor space, as this can affect the movement of people and vehicles in the warehouse.

Step 3: Select the Type of Racking System

Once the size and weight of the products to be stored and the available floor space have been determined, the next step is to select the type of racking system suitable for the warehouse. Several types of racking systems are available, including pallet racking, cantilever racking, drive-in racking, and push-back racking. The type of racking system selected will depend on the size and weight of the products, the available floor space, and the required storage density.

Step 4: Calculate the Maximum Load Capacity of the Racking System

The next step is to calculate the maximum load capacity of the racking system. It will depend on the type of racking system selected and the size and weight of the products to be stored. The manufacturer or supplier of the racking system should determine the maximum load capacity of the racking system.

Step 5: Determine the Number of Levels of the Racking System

The number of levels of the racking system will depend on the height of the warehouse and the available floor space. Ensuring the racking system is manageable is essential, as this can create safety hazards.

Step 6: Calculate the Total Capacity of the Racking System

The final step is to calculate the total capacity of the racking system. It can be done by multiplying the number of levels of the racking system by the maximum load capacity of the racking system. For example, if the racking system has five levels and a maximum load capacity of 5,000 pounds per level, the total capacity would be 25,000.

Calculating racking involves several factors, including the size and weight of the products to be stored, the available floor space, and the type of racking system used. Efficient racking can maximize the available storage space and improve the overall productivity of the warehouse.